Advitech inspected and evaluated ageing infrastructure at a major coal-handling facility to determine design life, recommend steelwork rectification priorities and develop a regime for ongoing inspections and monitoring to protect operational integrity into the future.
Services
Ageing Asset Integrity & Reliability
Practical engineering support for ageing assets
Ageing structures, machinery and materials handling systems can present safety, reliability and financial risks if their condition and remaining life aren’t well understood. Operators need confidence that these assets will continue to operate safely and economically for the planned life of the facility.
Limited access, historic modifications and incomplete records often make it difficult to understand true condition. Advitech’s Structural Asset Integrity and Reliability service covers asset inspection, condition assessment, management systems and engineering; applied to assets, structures, machines and systems across industrial and commercial facilities.
Our engineers have delivered long‑term integrity programs for major coal‑handling and export terminals, supporting the safe, compliant and high‑performance operation of ageing conveyors and materials‑handling machinery. Asset inspections not only reduce risk, they also avoid unnecessary spend when issues are found early and assessed correctly.
Our Ageing Asset Capabilities
Asset Inspection & Condition Assessment
Targeted inspections, including visual inspections and non-destructive testing (NDT), to assess the integrity of ageing structures, equipment and mechanical systems.
Design Life & Risk‑Based Prioritisation
Engineering evaluations that determine remaining design life and set risk-based rectification priorities for both structural and mechanical assets.
Integrity Management Systems & Inspection Regimes
Development of structured asset management systems, including recurring inspection programs (such as 10-year structural integrity inspections), risk ratings and monitoring plans.
Engineering Solutions & Asset Management Support
Practical engineering recommendations to support refurbishment, strengthening or life extension of ageing structures, machines and materials-handling systems.
Problems we help you solve
When you’re unsure how long ageing assets can safely operate
Operators need confidence in the remaining life of critical structures and equipment. We provide condition assessment and design life evaluation so you can plan with clarity.
When limited access makes inspection difficult
Some areas of ageing assets are hard to inspect. We use targeted inspections and NDT to confirm structural integrity and the condition of mechanical components.
When you need to prioritise maintenance and spend
Not all defects carry the same risk. We provide risk‑based rectification priorities and inspection regimes so your budget is focused where it matters most.
When ageing assets must remain safe, compliant and productive
Critical materials‑handling equipment and infrastructure must continue performing. We support long‑term integrity programs that maintain safety, compliance and operational reliability
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Customer success stories
Design and extension of stockpile pad
We assisted with the development of a concept and detailed design for an extension of an existing Production Stockpile Pad and drainage.
Design of a new turntable roller support
Advitech assisted a locomotive manufacturer to design a new roller support for a rail turntable.
Engineering design and certification of davit cranes
Advitech’s engineering team successfully designed and certified two custom davit cranes for installation atop a 40m high storage tank for one of Australia’s leading energy companies.
Engineering verification and functional safety at a renowned performance venue
Advitech was engaged by a staging equipment supplier to provide independent third party engineering design verification for their specialised hoisting and lifting equipment, as part of a major upgrade at a prominent Sydney opera and theatre venue.
Structural Engineering in Mining – New facility for heavy mining vehicles calls for robust engineering design
Structural design engineering of a facility for heavy mining vehicles illustrates a comprehensive approach to meeting client needs while adhering to industry standards.
Certification of highly complex structures
A fabrication company needing analysis and certification for proposed modifications to existing structural steelwork in a coal washery.
Machinery Safety Audit and Assessment for Leading Multinational Retailer
Advitech helped a large retailer to assess its machine safety to protect its people, meet its legal obligations, and foster a culture of safety that extends across every site.
From risk to resilience: Structural integrity inspections
Advitech has supported a major coal export terminal in Newcastle with a long‑term structural integrity and reliability program designed to keep critical materials‑handling infrastructure safe, compliant and operating at peak performance.
Controlling Workplace Noise at a Coal Preparation Plant
Advitech’s acoustics specialists and structural engineers teamed up to solve a noise issue at our client’s Coal Preparation Plant.