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Issue 11 - April 2010
In This Issue...
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Welcome from Advitech's Managing Director
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Our FMCG Experience
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Progress report on our new headquarters at Steel River
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Novecom Product Feature - QuattroSound
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Hushpak Product Feature - Exhausts and Mufflers
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New Energy Advantage Program
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Conference Update
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Our People
Download a printable PDF
MD's Welcome
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Welcome to our first edition for 2010. This is going to be an exciting year for The Advitech Group as we relocate to new headquarters in the Steel River Estate.
Like many local companies, our business is gaining traction and we have some large projects on the horizon. We are pleased to have come out of the global financial crisis without having to lose any of our experienced and talented professionals. We look forward to working with you again, throughout 2010.
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FMCG Experience
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Advitech has a multi-disciplinary team of suitably qualified and experienced engineering professionals from diverse industry backgrounds, including fast moving consumer goods (FMCG). We have over 21 years of food and beverage industry experience, such as risk assessments; engineering and process design; environmental compliance and project management.
More recently, our Process Division has been working with industry to implement resource efficiency initiatives, through our ResourceWise™ program and our engagement with the Department of Environment, Climate Change and Water’s (DECCW) Sustainability Advantage and Energy Advantage Programs.
Our food and beverage customers have included small companies to large multi-nationals, quick service restaurants and wineries, some of which are listed below. Examples of our experience with the food and beverage industry are detailed below.
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Food and Beverage Manufacturing:
Alan Steggles Foods
Arnott’s Biscuits
Atlantic Pacific Foods
Beverage Industries
Cargill
Cerebos
Coca-Cola
Dairy Farmers
Freedom Nutritional Foods
Goodman Fielder
Hans Small Goods
Heinz
Mars
Monster Muesli
Nestle
Norco Foods
Real Juice
Sanitarium
Wrigleys
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Wineries and Breweries:
Carlton United Breweries
Casella Wines
De Bortoli Wines
Fosters
McWilliams Wines
Monarch Wines
Orlando Wines
Southcorp Wines
Two Rivers Wines
Westend Estate
Primary Producers
Baiada Chicken
Cargill Beef
Game Farm
Inghams
Pace Farms
Rivalea
Rockdale Beef
Rural Funds Management
Quick Service Restaurants
Hungry Jacks
McDonalds
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Area of Expertise
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Case Study Examples
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Results and Outcomes Achieved
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Optimisation of resource utilisation, including raw materials, processes, water, energy and waste.
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∙ Identified energy usage of equipment such as electric motors, compressed air systems, lighting, refrigeration systems and cooling towers.
∙ Reviewed waste water systems and the reuse of treated effluent.
∙ Performed audit of water treatment plants.
∙ Performed resource use audits of water, energy and waste to identify more effective resource utilisation.
∙ Assisted with the identification and imple-mentation of industrial ecology initiatives.
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∙ Reduced energy and waste costs by up to 30% for some clients with average annual savings of 10-15%.
∙ Estimated potential savings and payback periods for each energy saving option.
∙ Prioritised cost saving initiatives to achieve timely payback on capital.
∙ Increased business awareness and commitment to reducing waste, water and energy.
∙ Significantly reduced the environmental footprint enabling positive PR messages.
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Regulatory Compliance including Work Cover
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∙ Undertook source noise investigations and impact assessments.
∙ Undertook emission control, odour and air quality monitoring and dispersion analysis.
∙ Completed National Pollution Inventory reporting of emissions.
∙ Assessed and prepared development applications (DA) and environment impact statements (EIS).
∙ Conducted environment audits, including reporting of environment and management issues.
∙ Advised on waste classification and management.
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∙ Improved processes and procedures to ensure environmental and regulatory compliance.
∙ Provided detailed documentation to enable timely consent and approvals.
∙ Improved management of environmental risks.
∙ Provided opportunities for improved environmental performance.
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Risk Assessments including HAZOP and hazardous area assessments
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∙ Facilitated a high level business risk assessment including analysis of equipment, procedures, suppliers, staff and products.
∙ Led risk based analysis of training requirements
∙ Conducted hazard and operability study of clean in place systems and procedures.
∙ Conducted environmental risk assessments, dangerous goods storage and handling assessments.
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∙ Identified critical systems and processes to ensure business continuity.
∙ Highlighted procedures to reduce manufacturing down time.
∙ Identified improvements to processes, systems and equipment to ensure compliance with WorkCover and provide a safer working environment.
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Engineering
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∙ Prepared detailed design and drafting of tanks and piping systems.
∙ Prepared process flow diagrams.
∙ Prepared process design and assessment of tank heating coil.
∙ Prepared access platform designs.
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∙ Increased manufacturing and production efficiencies.
∙ Minimised processing waste and associated costs.
∙ Provided safe access to top of tanks for workers.
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Project Management
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∙ Provided design and construction management.
∙ Prepared technical specifications, tender documents and procurement.
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∙ Timely and cost effective delivery of manufacturing capability.
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ICT
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∙ Developed data migration tool for electronic data transfer.
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∙ Eliminated requirement for manual data entry.
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For specific project details or enquiry, please contact Steven Smith or Norman Rickard.
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Progress report on our new headquarters
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Advitech’s new office and workshop commenced with a chromed shovel ceremony at the end of 2009. Despite the initial delays, the building should be completed by mid 2010.
This showpiece design has incorporated energy saving principles, recommended by our environmental scientists and engineers, including appropriate lighting and energy efficient appliances. This not only complies with Steel River's environmental envelope, but ensures a sustainable future.The design also allows The Advitech Group to continue to grow and expand in both professional services and manufacturing.
We will keep you informed of our new contact details and the official opening.
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Members of The Advitech Group
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Product Feature : QuattroSound™
QuattroSound is Novecom’s latest innovation in directional noise monitoring. In any environment, sounds originate from multiple sources and overlap in time and frequency. QuattroSound provides real-time, directional sound-source determination.
Using a four microphone array, QuattroSound provides unparallel performance for identification of multiple sound sources. Up to four separate sounds can be detected simultaneously, with detailed spectral data available for further characterisation.
The QuattroSound directional noise module when coupled with the SentineX noise system provides the complete solution to noise monitoring and source detection. The SentineX platform provides real time data, 24 hours a day, seven days a week, with minimal human involvement.
For more information, email Jeremy Pola, phone (02)4961 6544 or visit Novecom.
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Product Feature : Exhausts and Mufflers
Hushpak is a leader in sound suppression with extensive experience in manufacturing and supplying exhaust mufflers and other noise reduction systems to quieten large equipment and machinery, including large haul trucks, bulldozers and front end loaders. We take pride in delivering sound reducing solutions for our customers without compromising engine efficiency.
We have built a strong reputation with mining companies across Australia for both open cut and underground mines. Our technicians and engineers often customise solutions to produce exceptional results in noise suppression whilst ensuring environmental compliance. In many cases we have also been able to improve exhaust systems on machinery to allow them to operate more efficiently.
Hushpak takes pride in manufacturing exhausts and mufflers, as this provides us with high quality assurance. We can also supply custom exhausts and turbo wraps for both heat insulation and noise suppression.
For more information on noise abatement solutions for your industry, please contact Norman Ling, phone (02)4952 1533 or visit Hushpak Engineering.
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Energy Advantage Program
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DECCW launches Energy Advantage Program for NSW Businesses.
For those NSW businesses that have identified energy and resource savings as a key priority and are looking for ways to be more profitable and competitive, you may be interested in The Department of Energy, Climate Change and Water’s (DECCW) Energy Advantage initiative.
Eligible NSW businesses can sign up for this Energy Advantage program at a reduced cost of $500. This entitles the business to an energy audit at one of three levels, ranging from operational overview to in-depth investigation and analysis. Audits are subsidised by 50 – 80%, depending on the audit level.
Energy audit reports will include key energy efficiency and cost saving opportunities which will be costed, with projected energy savings and calculated payback period. Resource Efficiency workshops and on going technical support will be provided to help prioritise and implement energy audit initiatives and improve your bottom line. Our experienced professionals at Advitech can also provide assistance with identifying further savings through waste and water audits.
To understand more about your eligibility and the benefits and opportunities for improving your profitability and reducing your environmental footprint, please contact one of the following; Jim Kelty or phone (02)4961 6544 or Norman Rickard or phone 0438 832 403.
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Conference Update
Colin Barker, Advitech’s Lead Engineer, attended the Zero Waste Summit. The aim of the Summit was to develop responsible and sustainable solutions in resource recovery to reduce, and hopefully eliminate, landfill of waste.
Advitech is a proud member of the Waste Management Association of Australia (WMAA) and Mr Barker is the Vice President of the Industrial Ecology Network within WMAA, where waste minimisation is a key priority. Advitech have been involved in reducing and eliminating waste for many years through their involvement with WMAA as well as DECCW’s Sustainability Advantage Program.
Having worked across many industries sectors, we have gained enormous experience in identifying the opportunities and savings. We are committed to assisting companies to minimise waste, maximise yields, reduce costs and recycle. For more information, please contact Colin Baker or phone 02 4961 6544.
Norman Ling, Technical Director of Hushpak Engineering, was an invited speaker at CSIRO’s HSES Conference, held in Newcastle.
As an Occupational Hygienist, Mr Ling drew on his professional experiences and knowledge to address the conference delegates in the stream of Risk Assessment. His paper titled, Asbestos Awareness, included details of asbestos use, health hazards and safety standards.
Please contact Norman Ling or phone (02)4952 1533 for further details.
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Our People
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Welcome to Tony Murrell, who was recently appointed as Fitter and Fabrications Co-ordinator at Hushpak Engineering. Tony has over 20 years experience in manufacturing, production and engineering design and maintenance.
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Advitech’s Project Division has expanded with the addition of Lindy Woodburn and Shane Sheldon, both Prince2 Practitioners.
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Lindy brings over 10 years experience in business and engineering capability, providing our clients with access to her expertise in the areas of process design, manufacturing, process improvement and analytical problem solving.
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Shane also brings over 10 years experience in the fields of Mechanical Engineering and Project Engineering. Shane’s recent experience has been in coordination and successful delivery of several multi - disciplinary engineering design projects for large industrial clients.
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